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Agitated Thin Film Dryer Plant

Agitated Thin Film Dryer Plant Manufacturers in Mumbai

Agitated Thin Film Dryer Plant Manufacturers in Mumbai

Shree Krishna Techmech Pvt Ltd is trusted Agitated Thin Film Dryer Plant Manufacturers in Mumbai, Suppliers, and Exporters in Mumbai. Visco liquid, slurries, pastes and concentrated solutions to dry are a specialty of ours for drying heat sensitive materials. Our Agitated Thin Film Dryer is one of the advanced drying systems that we provide.

The principle of operation of our ATFD Plant is a thin film of product on the heated inner wall of the drying chamber. We are committed to providing you with the lowest service life, easy operation and stable performance energy efficiency. We have a broad spectrum of equipment used in chemical pharmaceutical food mineral and wastewater treatment industries.

Agitated Thin Film Dryer Plant Suppliers in Mumbai

Our Revolutionary Agitated Thin Film Dryers (ATFD) has robust engineering capability and quality processes, ensuring reliable performance and long life. As we are Agitated Thin Film Dryer Plant Suppliers in Mumbai, each dryer is carefully tested prior to delivery to guarantee customer satisfaction. We provide tailored solutions in terms of product characteristics and process requirements.

Agitated Thin Film Dryer Plant Exporters in Mumbai

We follow strict quality standards and advanced manufacturing practices. It offers export solutions to ensure consistent performance and reliability. As we are Agitated Thin Film Dryer Plant Exporters in Mumbai, we are able to supply technical support and custom equipment to overseas customers.

Types of Agitated Thin Film Dryer Plant

As Agitated Thin Film Dryer Plant Manufacturers in Mumbai, following are types of our Agitated Thin Film Dryer Plant according to process.

  • SS Vertical Agitated Thin Film Dryer: A vertical stainless steel hygienic processing and efficient drying system that is corrosion resistant.
  • Horizontal Agitated Thin Film Dryer Plant: This type is horizontally cylindrical that spreads the material into a thin film by rotating blades. It is very suitable for continuous drying of high viscous products.
  • Vertical Agitated Thin Film Dryer Plant: This design adopts a vertical drying chamber, which can be installed in a limited space and has high product-discharge efficiency. It's ideal for industries with restricted ground area.
  • Vacuum Agitated Thin Film Dryer Plant: It is a plant that is designed to dry sensitive materials at lower temperatures under vacuum condition. It is widely employed in the pharmaceutical fine chemical and specialty product production industry.
  • Agitated Thin Film Dryer (ATFD) Pilot Plant: For laboratory testing, pilot production and process development prior to full scale manufacturing.

Technical Specification of Agitated Thin Film Dryer Plant:

As Agitated Thin Film Dryer Plants in Mumbai, we have added below a technical sheet that provides more technical information such as:

Parameter Standard Specification Range
Equipment Design Vertical or Horizontal Cylindrical / Conical
Material of Construction (MOC) Stainless Steel (SS316L, SS316, SS304) / Mild Steel (MS) / Hastelloy
Operating Voltage 220V / 230V (Single Phase) or 415V / 480V (Three Phase)
Frequency 50\text{ Hz} \pm 60\text{ Hz}
Product Capacity 50\text kg/hr up to 1000\text kg/hr + (Customizable)
Automation Grade Semi-Automatic / Fully Automatic / Manual
Maximum Operating Temperature Up to 120°C to 240°C (Based on heating media)
Operating Pressure 1\text{ atm} (Atmospheric) down to 0.5\text{ Torr} (High Vacuum)
Heat Source Compatibility Steam, Hot Water, Thermic Fluid Oil
Rotor / Blade System Fixed or Hinged Scraper Blades for minimal hold-up
Applications API Drying, Solvent Recovery, Zero Liquid Discharge (ZLD), Slurry/Cake/Powder Formation

Features of Agitated Thin Film Dryer Plant

As Agitated Thin Film Dryer Plant suppliers in Mumbai, characteristics of Agitated Thin Film Dryer Plant as follow:

  • Efficient Thin Film Drying: The equipment forms an extremely thin layer of product on the heated surface. This means quick heat transfer, and drying speed.
  • Continuous Agitation System: The material is continually moving and spread by special rotor blades. This helps prevent sticking of the product, as well as even drying.
  • Short Product Residence Time: This material stays in the dryer for a certain length of time. This aids in the protection of heat sensitive products from damage.
  • High Heat Transfer Efficiency: Large contact surface between the product and the heated surface enhances the heat efficiency. This leads to improved drying efficiencies.
  • Continuous Operation: The system is suitable for continuous production processes. It enhances productivity and minimizes downtime.

Benefits of Choosing Our Agitated Thin Film Dryer Plant

As Agitated Thin Film Dryer Plant Exporters in Mumbai, main advantages of Agitated Thin Film Dryer Plant are described below:

  • Improved Product Quality: The product characteristic is well preserved due to gentle drying. This applies to materials that are sensitive.
  • Energy Efficient Operation: The effective heat transfer system is efficient in the use of energy. This will reduce operating expenses.
  • Reduced Maintenance Requirements: The simple and robust construction minimizes wear and tear. This will lead to better equipment reliability.
  • Able to be used with Difficult Materials: The dryer can process viscous slurries, pastes and sticky products. This is a very flexible option.
  • Higher Production Efficiency: Throughput and productivity are improved with continuous processing. Industries can achieve faster processing rates.

Applications of Agitated Thin Film Dryer Plant

As Agitated Thin Film Dryer Plant Manufacturers in Mumbai, possible usage of Agitated Thin Film Dryer Plant:

  • Chemical Industry: Used to dry specialty chemicals like pigments, resins and intermediates. It promotes uniformity and moisture control of products.
  • Pharmaceutical Industry: Ideal for drying active ingredients and pharmaceutical compounds. Gentle drying process preserves the property of the product.
  • Food Processing Industry: It is used to obtain starch products and nutritional ingredients from food extracts. It helps maintain quality and safe processing.
  • Wastewater Treatment Industry: Widely used for drying sludge and high solid waste materials. It decreases waste volume and disposal expenses.
  • processing industry: Industrial salts and specialty can be dried using it to help with the process of mineral concentrates. It ensures efficient moisture removal and easier handling.

Why Choose Us?

  • Experienced Industry Presence: We have been years of experience in drying technology and process equipment production. This enables us to provide sound solutions.
  • Quality Certified Company: The BSI certification is a testament to our dedication to excellence and customer satisfaction.
  • Customized Engineering Solutions: We design the equipment based on customer's requirements and process needs. This helps to provide enhanced operational efficiency.
  • Advanced Manufacturing Facility: Precision production with modern tools and equipment is used in our manufacturing system. This ensures quality and uniformity of product.

Shree Krishna Techmech Pvt Ltd is leading Agitated Thin Film Dryer Plant manufacturers in Mumbai, suppliers and exporters in Mumbai. Our Agitated Thin Film Dryer Plant is a high-tech drying machine to provide efficient moisture removal, high quality of products and stable performance. It is very common for use in various sectors for processing difficult substances and uniform and reliable drying. Contact us today and receive a solution specific to your application requirements

FAQs

The product is formed on a heated surface and constantly in rotation spreads and agitates the material, which is then dried.

This type of equipment is widely used in chemical pharmaceutical and mineral processing industries in the treatment of wastewater.

Yes, the short residence time and controlled drying conditions are beneficial to preserve heat sensitive materials.

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